#4 Aerospace Manufacturing and Design’s Best of 2021: Flexible hones for cross-hole deburring - Aerospace Manufacturing and Design

2022-08-13 05:56:18 By : Ms. alice hua

Delta Machine relies on flexible honing for smoothing holes in complex aerospace parts.

Removing burrs and sharp edges in cross-drilled holes and other difficult-to-access machined areas such as undercuts, grooves, slots, or internal holes can be tedious and time consuming. A particular challenge: deburring the intersection of cross-drilled holes in jet engine components.

Despite challenges, removing burrs is a must for high-quality, precision parts. Cross-drilled holes act as conduits for fluids, lubricants, and gases, so failing to remove burrs can block critical passages or create turbulence in the flow. Burrs can also lead to part misalignments, affect dimensional tolerances, and limit overall component efficiency.

Huntington Beach, California-based Delta Machine Co. LLC, a machine shop specializing in complex, tight-tolerance aerospace parts made of titanium, nickel, exotic alloys, stainless steel, aluminum, and plastics, pays close attention to deburring tools. Read the full article now!

Real-time machine data help an aerospace contract shop survive the pandemic and prepare for the future.

Longtime relationships with its employees, customers, and suppliers, along with access to real-time manufacturing data, are helping a Connecticut aerospace job shop survive the disruptions of the COVID-19 pandemic and prepare for renewed growth in its wake.

When the pandemic appeared, PDQ immediately took measures to protect its employees, including regular body temperature checks. Slowing or stopping production weren’t options as a military aerospace parts customer named the shop an essential business.

“We are to remain open and fulfill deliveries as needed, and that’s where we are right now,” Manufacturing Manager Scott Norman says. Read the full article now!

University consortiums need to make workforce development a priority and align with industry.

3D printing, composite materials, and a modular design create space-saving aircraft tooling.

Stretch forming dies are unique to each section of an aircraft’s fuselage. Since many are needed, the sheer volume of dies can pose a storage problem, with stacks of heavy dies taking up valuable space and requiring much labor to move, organize, and mount on the press.

Additive manufacturing (AM) – 3D printing – offers a solution.

Akron, Ohio-based Additive Engineering Solutions (AES) LLC has applied its ability to 3D print large-size composites to create lighter stretch forming dies with modular, interchangeable components for Spirit AeroSystems.

Read the full article now!

Sign up now for this free webinar on additive manufacturing (AM) Jan. 5.

Register now for this free webinar, Latest Trends in Additive Manufacturing, taking place Wednesday, Jan. 5 from 11AM-12PM ET.

Attendees will have the opportunity to hear from Terry Wohlers, founder of Wohlers Associates, powered by ASTM International, as he discusses research from the Wohlers Report 2021, including:

Wohlers is the head of additive manufacturing market intelligence. Through Wohlers Associates, Wohlers has provided consulting assistance to more than 280 organizations in 27 countries, as well as to nearly 200 companies in the investment community. He has authored 440 books, articles, and technical papers and has given 170 keynote presentations on six continents. Wohlers served as a featured speaker in events held at the White House in 2012 and 2014 and has appeared on many television and radio news programs. He is a principal author of the Wohlers Report, the undisputed industry-leading report on additive manufacturing and 3D printing worldwide for 26 years.

Click here to learn more and register for free today! Don’t forget to add the webinar to your calendar. Can’t attend the day of the event? No problem. Each registered attendee will also receive a link to the recording. This content will be sent approximately 7-10 business days after the event.